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Ultrasonic Testing (UT) Level 2 Training Courses

Among various Non-Destructive Testing (NDT) methods, Ultrasonic Testing (UT) Level 2 certification is highly sought after by quality engineers. This UT training course equips engineers with the skills needed to detect internal defects in materials. The course includes both classroom sessions and hands-on workshop training on ultrasonic testing of castings, plates, forgings, and weld joints.

Course Objectives: The primary goal of the Ultrasonic Testing Level 2 course is to provide trainees with comprehensive knowledge about ultrasonic testing principles, UT equipment, calibration techniques, and the ability to independently perform ultrasonic testing. The course blends theoretical learning with practical exercises to ensure trainees gain a deep understanding and hands-on experience.

Ultrasonic Testing Level 2 Course Outline: The course covers fundamental concepts of sound, ultrasonic principles, relevant formulas, calibration blocks for UT testing, attenuation, Distance Amplitude Correction (DAC) curves, and the use of Distance Gain Size (DGS) software. Trainees will also engage in practical sessions performing UT on castings, forgings, plates, and weld joints. The course further explores ultrasonic thickness gauging for measuring corrosion and wall thickness in pipes, tubes, and plates. Additionally, it provides an introduction to advanced techniques such as Time-of-Flight Diffraction (TOFD) and Phased Array Ultrasonic Testing (PAUT).

Short-Term Certification Course for Mechanical Engineers: The UT Level 2 course is ideal for mechanical engineering graduates who are pursuing a career in quality control .Ultrasonic Testing is a rapidly growing NDT method, especially in industries requiring high-quality manufacturing standards. UT is commonly used to inspect castings, forgings, and plates before processing. Mechanical engineers who complete this training can pursue various career opportunities, with the potential to advance to further education or certifications in NDT.

The demand for ultrasonic testing has risen significantly due to an increased focus on quality in manufacturing. Many engineering component manufacturers recognize the importance of sound materials and use UT to detect internal defects in their products.

Though there are numerous short-term courses available for mechanical engineers, the UT Level 2 certification offers distinct opportunities for engineers to advance their careers within their field. Furthermore, many companies regularly seek UT Level 2 certified professionals for challenging and rewarding projects.

About make World Institute of Petroleum (MWIP) : MWIP is one of India's leading training centers for NDT and welding inspection certification courses. The institute provides world-class NDT inspection services and is NABL ISO/IEC17025 certified. It offers Ultrasonic Testing, Radiography Testing, Eddy Current Testing, Magnetic Particle Inspection, and Liquid Penetrant Testing (FPI), visual Testing (VT).

Certification Scheme: The certification follows the ASNT recommended practice SNT-TC-1A, which is globally recognized and commonly used by employers. It covers Level 1, Level 2, and Level 3 training. The ASNT SNT-TC-1A practice outlines the requirements for certification, including eligibility, training hours, examination criteria, and certification renewal processes.

Eligibility for UT Level 2 Course: The eligibility for the UT Level 2 course is defined by the employer’s written practice according to ASNT SNT-TC-1A. Before and during the training, candidates are referred to as “trainees.” To be eligible for UT Level 2 training, candidates must meet specific educational qualifications and relevant experience requirements.

MWIP  is one of India’s largest NDT centers, attracting participants from over 40 countries, including the USA, UK, Australia, South Africa, Russia, Canada, Singapore, Malaysia, China, Pakistan, and many others.

Ultrasonic Testing – UT Level 1 Training & Certifications

Course Objective: The UT Level 1 course provides essential knowledge of ultrasonic inspection according to the SNT-TC-1A-2016 requirements. It is designed to enable participants to perform ultrasonic testing under the supervision of a Level 2 or Level 3 NDT professional. The course provides sound theoretical knowledge and practical skills for Level 1 technicians.

Responsibilities of Level 1 UT Technician: A UT Level 1 technician is qualified to perform calibrations, evaluate indications for acceptance or rejection according to written instructions, and record test results. They are not responsible for choosing the test technique or assessing the results but should work under the supervision of a Level 2 or Level 3 professional.

UT Level 1 Course Outline:

1. Properties of Sound Waves
2. Generation of Ultrasonic Waves
3. Interaction of Ultrasound with Materials and Boundaries
4. Types of Probes
5. Test Methods and Techniques
6. Ultrasonic Flaw Detection Equipment
7. Instrumentation
8. UT Test Variables
9. Ultrasonic Inspection Procedures
10. Types of Discontinuities

Practical Training for UT Level 1: The course includes practical training on equipment calibration, detecting discontinuities in plates, castings, forgings, and weldments, locating flaws, estimating flaw sizes, and preparing test reports as per the instructions of a Level 2 or Level 3 professional.

Ultrasonic Testing – UT Level 2 Training & Certifications

UT Level 2 Course Objectives: The UT Level 2 course aims to provide a thorough understanding of ultrasonic testing principles, materials, and processes. Upon completion, trainees will be able to:

• Select the appropriate test technique, equipment, and probes.
• Set up and calibrate the equipment.
• Perform testing, interpret results, and document them in line with applicable standards.
• Develop UT techniques for specific jobs and guide Level 1 operators.

Responsibilities of UT Level 2 Personnel: A certified UT Level 2 technician is qualified to:

1. Choose the correct test techniques, equipment, and probes.
2. Set up and calibrate ultrasonic testing equipment.
3. Perform testing and interpret results per applicable standards.
4. Develop and validate UT techniques for specific tasks.
5. Prepare test reports (Accept, Reject, Rework) and instructions for Level 1 operators.
6. Guide and check the test results of Level 1 operators.
7. Ensure proper maintenance of NDT/UT equipment.

UT Level 2 Course Outline:

1. Review of Level 1 course content
2. In-depth study of test variables
3. Immersion testing techniques
4. Flaw size evaluation using DGS/DAC/TCG methods
5. Echo dynamics for discontinuity evaluation
6. Codes, standards, and procedures used in UT
7. Industrial applications such as inspecting ingots, castings, rolled bars, plates, pipes, tubes, and weldments
8. Acceptance standards and specifications
9. Manufacturing processes and associated discontinuities
10. Evaluation of test equipment
11. Introduction to advanced NDT techniques for composite materials

This training provides a detailed foundation for UT Level 2 certification and prepares technicians to perform independent and critical inspections in the field.